Concrete work runs into one requirement that catches contractors off guard: respirable crystalline silica. Cutting, grinding, drilling or chipping concrete triggers 29 CFR 1926.1153, which expects a written exposure control plan naming your tasks, your engineering controls such as water or vacuum dust collection, and a designated competent person. On top of that you have formwork and shoring, rebar impalement protection, wet cement skin burns, powered saws and screeds, ready mix truck traffic on site, and long outdoor pours in the heat.
The written program usually becomes a deadline when a general contractor sends the prequalification packet before a slab or tilt up job, or when a compliance network asks for the manual and a silica plan in the same upload. Reviewers know exactly which two documents a concrete sub should have, and a generic manual with no silica plan gets bounced.
What your program will include
Safety Policy Statement and Management Commitment
Respirable Crystalline Silica exposure control plan (29 CFR 1926.1153)
Safety Training and Orientation (29 CFR 1926.21)
PPE and Hazard Assessment for wet cement contact and eye protection (29 CFR 1926.95 to .96)
Hazard Communication for form release, curing compounds and sealers (29 CFR 1910.1200)
Hand and Power Tool Safety including saws and grinders (29 CFR 1926 Subpart I)
Hearing Conservation (29 CFR 1926.52)
Motor Vehicle Safety and on site truck movement (29 CFR 1926.601)
Housekeeping and Material Storage (29 CFR 1926.25)
Heat Illness Prevention (OSHA National Emphasis Program)
First Aid and Emergency Action Plan (29 CFR 1926.50)
Incident Reporting and Investigation
Your final section list is built from your own answers, so it may add or drop sections based on the work your crews actually do.
Why a generic template gets kicked back
Downloaded manuals almost never contain a task specific silica exposure control plan, which is the first thing a reviewer looks for from a concrete sub.
Wet cement burns and rebar caps are treated as general PPE instead of named concrete hazards.
Nothing names your competent person for dust control, so the plan is unenforceable on paper.
Answer 6 questions. $299 one-time. Instant PDF.
Start with Concrete already selected. About 10 minutes from first question to finished program.
Yes. Concrete work always includes cutting, grinding or drilling, so the program includes a Respirable Crystalline Silica section written as an exposure control plan under 29 CFR 1926.1153, with control methods and competent person language.
What if my crews also use respirators?
Tell us during intake and the program adds a Respiratory Protection Program section covering medical evaluation, fit testing and cartridge selection, which OSHA requires in writing.
Does it cover pump trucks and ready mix traffic on site?
Motor vehicle and equipment movement is covered, and if your crews work in or near traffic the program adds a work zone traffic safety section.
What is the price?
$299 one time for the complete written program, acknowledgment form, four toolbox talks and the GC cover letter, delivered as an instant PDF download.